Articulated forklifts have become one of the most important pieces of equipment in modern warehousing, logistics and manufacturing. As storage demands grow and warehouse footprints become more expensive, businesses need handling equipment that can do more in less space. That’s exactly where articulated forklifts excel. These highly manoeuvrable machines offer the perfect balance of lifting power, speed and space-saving efficiency.
In recent years, electric articulated forklifts have transformed the industry. They deliver exceptional performance while reducing energy costs, emissions and maintenance.
This ultimate guide covers everything you need to know about articulated forklifts from what they are and how they work to key features, comparisons and costs. If your goal is to increase efficiency and unlock more storage capacity, this guide will give you the clarity you need to make the best decision.
What Is an Articulated Forklift?
An articulated forklift is a specialised lift truck designed to operate in extremely narrow aisles without sacrificing lifting height, capacity or speed. The defining feature is its pivoting mast and chassis, which allows the truck to “articulate” at the centre. This creates a tighter turning radius compared to conventional forklifts.
In simple terms, an articulated forklift does the work of a counterbalance truck and a very narrow aisle (VNA) truck combined. It allows warehouses to maximise racking space while lowering operating costs.
Articulated forklifts are particularly popular in:
- Third-party logistics (3PL)
- E-commerce fulfilment centres
- Wholesale distribution
- Manufacturing
- Cold storage
- Food and beverage
- Pallet-dense warehouses with restricted space
Electric articulated forklifts, such as those offered by Greenpower Forklifts, are becoming the global standard thanks to their efficiency and sustainability.
How do Articulated Forklifts Work?
Unlike standard forklifts, where the entire truck turns, an articulated forklift rotates the mast and front chassis section independently. This articulation enables:
- Precision turning in aisles as narrow as 1.6-2 metres
- Smooth navigation through tight warehouse configurations
- Faster approach angles when lifting
- Safer pallet pick-up and placement
Many models also offer high lift heights, often exceeding 12 metres, making them suitable for high-bay racking. Electric articulated forklifts use high-efficiency motors, advanced battery systems and intelligent controllers to achieve longer run times and reduced energy use.
What are The Key Advantages of Articulated Forklifts?
Articulated forklifts offer a range of powerful benefits that make them one of the most efficient and versatile choices for modern warehouse operations:
1. Reduce Warehouse Aisle Width by Up to 50%
Standard counterbalance forklifts often require aisles of at least 3.6-4 metres. An articulated forklift can operate in aisles up to 50% narrower. This lets businesses increase pallet locations without moving premises.
2. Higher Storage Density = Lower Operating Costs
By reducing aisles, warehouses can store 25-50% more pallets within the same building footprint. This provides:
- Lower rent or building costs
- More efficient stock-holding
- Improved picking productivity
3. Replace Multiple Trucks with One
An articulated forklift can often replace:
- A counterbalance forklift
- A reach truck
- A VNA truck
This makes fleet management simplified and reduces capital expenditure.
4. Improved Operator Visibility and Safety
The articulated design and elevated seating position provide excellent visibility. Operators can approach pallets at a better angle, which reduces damage and increases safety.
5. Electric Models Reduce Energy and Maintenance Costs
Electric articulated forklifts offer:
- Up to 40% lower energy costs versus diesel
- Significantly fewer moving parts to maintain
- Zero emissions indoors
- Quieter operation
For companies moving toward sustainability, electric forklifts are a strategic upgrade.
Articulated Forklifts vs Other Forklift Types
Here’s a quick comparison showing where articulated forklifts outperform other warehouse trucks:
| Feature / Capability | Articulated Forklift | Reach Truck | Counterbalance | VNA Truck |
| Aisle Width | 1.6-2m | 2.7-3m | 3.6-4m | 1.5-1.8m |
| Lift Height | High | High | Moderate | Very high |
| Indoor/Outdoor Use | Both | Indoor | Both | Indoor |
| Versatility | Excellent | Moderate | High | Low |
| Fleet Reduction | Yes | No | No | No |
| Cost Effectiveness | High | Moderate | Moderate | Low |
For businesses that want the storage efficiency of a VNA truck without expensive rail guidance or specialised flooring, articulated forklifts are usually the best solution.
Are Electric Articulated Forklifts the Future?
Electric forklifts dominate the modern warehouse. Over 70% of new warehouse trucks sold in Europe are now electric and articulated models lead this shift due to efficiency.
Benefits of Electric Articulated Forklifts
- Zero emissions: Ideal for indoor use and sustainability goals.
- Low running costs: Electricity is cheaper than diesel, LPG or petrol.
- Low noise: Essential for comfortable operator environments.
- Fast charging: Lithium-ion models can charge in under two hours.
- No exhaust fumes: Protects workers and stored goods.
Greenpower Forklifts offer a range of electric articulated forklifts designed for demanding operations. Our models provide advanced battery efficiency, long operating times and excellent maneuverability. Get in touch with us today for expert advice on articulated forklifts.
What Should I Look For in an Articulated Forklift?
When choosing an articulated forklift, these features make the biggest difference:
1. Battery Type
- Lithium-ion: Fast charging, long lifespan, maintenance-free.
- Lead-acid: More affordable but requires maintenance.
2. Load Capacity
Typical ranges: 1,200kg – 2,500kg
Choose capacity based on pallet weight, lift heights and safety margins.
3. Lift Height
Most modern models offer 9-15 metres.
Higher lift heights suit dense, high-bay storage.
4. Mast Design
A stable mast improves safety at height.
Look for:
- High visibility
- Smooth lift/lower speeds
- Mast stability technology
5. Aisle Width Requirements
Choose a model suited to your warehouse layout.
Greenpower’s electric articulated forklifts excel in narrow aisle manoeuvrability.
6. Drive System & Tyres
Articulated forklifts designed for indoor and outdoor use often include:
- Durable pneumatic tyres
- Powerful drive motors
- Advanced traction control
This versatility reduces the need for additional outdoor equipment.
What are The Best Uses for Articulated Forklifts
Articulated forklifts thrive in several settings:
1. Narrow Aisle Warehousing
Perfect for sites where space is limited but stock density is high.
2. E-Commerce Fulfilment
Allows fast, accurate picking and restocking across busy operations.
3. Manufacturing and Production Lines
Ideal for delivering goods to line-side locations.
4. Pallet-Heavy Operations
From food to home furnishings, articulated forklifts excel in dense pallet environments.
5. Cold Storage
Electric models perform reliably in lower temperatures without emissions.
What are the Maintenance & Running Costs of Electric Articulated Forklifts?
Electric articulated forklifts offer some of the lowest operating costs in the industry.
Maintenance Costs Are Up to 50% Lower
Unlike diesel or LPG forklifts, electric models:
- Have fewer moving parts
- Require no fuel filters
- Avoid engine wear
- Need minimal servicing
Energy Efficiency
Modern electric motors convert up to 90% of energy into movement.
Diesel engines convert around 30-40%, losing the rest as heat.
This efficiency reduces lifetime operating costs dramatically.
Is an Articulated Forklift Right for Your Business?
Ask yourself:
- Do you operate in narrow aisles?
- Do you want to increase pallet storage density without relocating?
- Do you want to reduce fleet size and simplify operations?
- Do you want lower lifetime operating costs?
- Do you need a truck that works indoors and outdoors?
If you answer yes to most of these, an articulated forklift is very likely the best choice.
Recommended Electric Articulated Models
Greenpower Forklifts offer several electric articulated forklift options designed for modern warehouse applications. These include:
- MT20 ARTICULATED FORKLIFT NEW ELECTRIC – 4600MM LIFT
- MJ20 ARTICULATED FORKLIFT NEW LITHIUM – 6300MM LIFT
- MJ20 ARTICULATED FORKLIFT NEW LITHIUM – 8500MM LIFT
- MT20 ARTICULATED FORKLIFT NEW ELECTRIC – 6300MM LIFT
- MT20 ARTICULATED FORKLIFT NEW ELECTRIC – 8500MM LIFT
These models focus on energy efficiency, high lift heights, durable components and ergonomic design for operator comfort.
You can explore the full range here:
https://greenpowerforklifts.com/c/articulated-forklifts/
How do I Choose the Right Articulated Forklift?
Measure your aisles
Confirm the minimum aisle width your facility allows.
Define lift height requirements
Higher racking requires a more stable mast and stronger battery.
Consider load capacity
Over-specify slightly to increase safety.
Decide on a battery type
Lithium-ion offers the lowest total cost of ownership.
Check for indoor/outdoor capability
If you need yard work, ensure the forklift is equipped for it.
Evaluate after-sales support
Greenpower Forklifts provide reliable support, servicing and parts availability.
Why Articulated Forklifts Are an Evergreen Warehouse Investment
Articulated forklifts are one of the most cost-effective and space-saving materials handling solutions available. Their ability to operate in tight aisles, lift to impressive heights, reduce fleet size and lower operating expenses makes them essential in modern warehouse and logistics environments.
Electric articulated forklifts push these advantages even further. They meet sustainability goals, reduce emissions, cut energy costs and deliver powerful performance.
Ready to optimise your warehouse operations with an articulated forklift?
Explore Greenpower Forklifts’ range of electric articulated models today and discover how we can help you improve efficiency and reduce costs. Contact us now to speak with an expert.